Course Objective:

Take Away for the Participants:

Who Should Attend?

Plant Managers/Supervisors, Maintenance Engineers, Mechanical Engineers, Electrical Engineers and Instrumentation Engineers responsible for plant operations and maintenance

Course Outline:

Maintenance philosophy and maintenance management
Types of Maintenance: Breakdown, Preventive, Predictive and Proactive
Advanced Maintenance Practices: Design out, Reliability Centred, Productive, Total Productive, Autonomous Maintenance and Quality Maintenance
MTBF (Mean Time Between Failure), MTTR ( Mean Time To Repair ), OEE (Overall Equipment Effectiveness), Maintenance Excellence
Best practices for Maintenance Planning and Scheduling like Gantt Bar chart, Critical Path Method, control & monitoring and resource allocation
Useful techniques like Just in Time, Pareto analysis, Flow diagram, Brainstorming, Cause and effect diagram, Lean Maintenance, Kaizen etc.
How and why Predictive (Condition based) Maintenance- Various condition monitoring techniques – however mainly - Vibration Analysis
Repair versus Replacement, Standardization and Spare Part Management
Failure analysis, Root Cause Analysis, CAPA ad zero breakdown strategy
Maintenance documentation and training

About the Faculty – Mr. Harishan Prajapati

44 years of total experience, in a chemical factory as an Engineering Head and a Lead Trainer
Lead Trainer with experience of 8+ years. Covered 5000+ training days with covering a wide range of soft and functional skill subjects, including training identification, content development, delivery, evaluation and improvement for the complete hierarchy (from workmen and management trainees to senior managers) in whole Learning & Development practice
Facilitation, Training and Independent consulting in the areas covering: Operations and maintenance of Chemical Plants, SHE (all safety modules, Hazard and Risk analysis), Quality (5S, Lean, TPM, Kaizen, RCA), and all Soft Skill including supervisory and leadership development
Worked as Head Engineering for 36 years, in Chemical Complex having turnover of 5000 Cr+ with areas covering Processes, Operation, Engineering, Maintenance, Projects, Materials, Quality, SHE, Productivity, Systems & Procedures, HR with a focus on continual improvement and leading Mechanical, Civil, Electrical, Instrument and Project team

Maintenance – An Art to Preserve Assets

Time & Location