Maintenance – An Art to Preserve Assets

Course Objective:

• To understand maintenance philosophy for asset preservation
• To understand OEE, MTBF, MTBR, AM and TPM for cost-effective maintenance
• To evaluate machinery deterioration and machinery health assessment
• Understand the use of various tools to use in Maintenance
• Understand failure analysis, maintenance safety and spare part management

Take Away for the Participants:

• Asset preservation with a reduction in MTBR, MTBF and maintenance cost
• Higher production, optimum use of 5M resources and peace at work
• Improved equipment reliability, availability, performance and bottom line

Who Should Attend?

• Plant Managers/Supervisors, Maintenance Engineers, Mechanical Engineers, Electrical Engineers and Instrumentation Engineers responsible for plant operations and maintenance

Course Outline:

• Maintenance philosophy and maintenance management
• Types of Maintenance: Breakdown, Preventive, Predictive and Proactive
• Advanced Maintenance Practices: Design out, Reliability Centred, Productive, Total Productive, Autonomous Maintenance and Quality Maintenance
• MTBF (Mean Time Between Failure), MTTR ( Mean Time To Repair ), OEE (Overall Equipment Effectiveness), Maintenance Excellence
• Best practices for Maintenance Planning and Scheduling like Gantt Bar chart, Critical Path Method, control & monitoring and resource allocation
• Useful techniques like Just in Time, Pareto analysis, Flow diagram, Brainstorming, Cause and effect diagram, Lean Maintenance, Kaizen etc.
• How and why Predictive (Condition based) Maintenance- Various condition monitoring techniques – however mainly -  Vibration Analysis
• Repair versus Replacement, Standardization and Spare Part Management
• Failure analysis, Root Cause Analysis, CAPA ad zero breakdown strategy
• Maintenance documentation and training

About the Faculty – Mr. Harishan Prajapati

• 44 years of total experience, in a chemical factory as an Engineering Head and a Lead Trainer
• Lead Trainer with experience of 8+ years. Covered 5000+ training days with covering a wide range of soft and functional skill subjects, including training identification, content development, delivery, evaluation and improvement for the complete hierarchy (from workmen and management trainees to senior managers) in whole Learning & Development practice
• Facilitation, Training and Independent consulting in the areas covering:  Operations and maintenance of Chemical Plants, SHE (all safety modules, Hazard and Risk analysis), Quality (5S, Lean, TPM, Kaizen, RCA), and all Soft Skill including supervisory and leadership development
• Worked as Head Engineering for 36 years, in Chemical Complex having turnover of 5000 Cr+ with areas covering Processes, Operation, Engineering, Maintenance, Projects, Materials, Quality, SHE, Productivity, Systems & Procedures, HR with a focus on continual improvement and leading Mechanical, Civil, Electrical, Instrument and Project team

E-certificate of participation will be given on successful –

• completion of the course;
• submission of feedback;
• complete payment of course fee